Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process

Abrasive Waterjet Machining (AWJM) is a versatile cutting process that involves directing a high-velocity stream of water mixed with abrasive particles to remove material and create holes and cavities in solid materials. In this study, the impact of abrasives waterjet machining (AWJM) parameters, in...

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發表在:International Journal of Integrated Engineering
主要作者: 2-s2.0-85216324145
格式: Article
語言:English
出版: Penerbit UTHM 2024
在線閱讀:https://www.scopus.com/inward/record.uri?eid=2-s2.0-85216324145&doi=10.30880%2fijie.2024.16.09.022&partnerID=40&md5=35b08cee614ab45a053ff1710ab02afe
id Tharazi I.; Rahaman W.E.W.A.; Sarizam M.I.E.
spelling Tharazi I.; Rahaman W.E.W.A.; Sarizam M.I.E.
2-s2.0-85216324145
Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process
2024
International Journal of Integrated Engineering
16
9
10.30880/ijie.2024.16.09.022
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85216324145&doi=10.30880%2fijie.2024.16.09.022&partnerID=40&md5=35b08cee614ab45a053ff1710ab02afe
Abrasive Waterjet Machining (AWJM) is a versatile cutting process that involves directing a high-velocity stream of water mixed with abrasive particles to remove material and create holes and cavities in solid materials. In this study, the impact of abrasives waterjet machining (AWJM) parameters, including traverse speed, stand-off distance, and abrasive flow rate, while maintaining a constant pressure, on glass fibre epoxy composites were investigated. The glass fibre composites were made up of 50% glass fibre, 47% epoxy, and 3% graphite by weight. The aim of this study is to assist industries and individuals in selecting optimal AWJM parameters to achieve desired kerf width and surface roughness while meeting specified standards. Central Composite Design (CCD) integrated with Responsive Surface Methodology (RSM) was employed to determine the experimental parameters. Analysis of Variance (ANOVA) and regression models were established to predict kerf width and surface roughness based on primary and interaction effects of process parameters. Kerf width was measured using a Vernier caliper, while surface roughness was assessed using a surf test machine (SV-600). The study reveals that surface roughness is influenced by machining parameters such as stand-off distance, traverse speed, and abrasive flow rate, along with the interaction between stand-off distance and traverse speed. In contrast, kerf width is predominantly influenced by stand-off distance and traverse speed. Additionally, a morphological analysis of the samples was conducted using Optical Microscopy and Scanning Electron Microscopy (SEM) to examine surface microstructures. © (2024), (Penerbit UTHM). All rights reserved.
Penerbit UTHM
2229838X
English
Article

author 2-s2.0-85216324145
spellingShingle 2-s2.0-85216324145
Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process
author_facet 2-s2.0-85216324145
author_sort 2-s2.0-85216324145
title Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process
title_short Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process
title_full Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process
title_fullStr Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process
title_full_unstemmed Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process
title_sort Performance Analysis of Cutting Glass Fibre Epoxy Reinforced Composites Using an Abrasive Water Jet Machining Process
publishDate 2024
container_title International Journal of Integrated Engineering
container_volume 16
container_issue 9
doi_str_mv 10.30880/ijie.2024.16.09.022
url https://www.scopus.com/inward/record.uri?eid=2-s2.0-85216324145&doi=10.30880%2fijie.2024.16.09.022&partnerID=40&md5=35b08cee614ab45a053ff1710ab02afe
description Abrasive Waterjet Machining (AWJM) is a versatile cutting process that involves directing a high-velocity stream of water mixed with abrasive particles to remove material and create holes and cavities in solid materials. In this study, the impact of abrasives waterjet machining (AWJM) parameters, including traverse speed, stand-off distance, and abrasive flow rate, while maintaining a constant pressure, on glass fibre epoxy composites were investigated. The glass fibre composites were made up of 50% glass fibre, 47% epoxy, and 3% graphite by weight. The aim of this study is to assist industries and individuals in selecting optimal AWJM parameters to achieve desired kerf width and surface roughness while meeting specified standards. Central Composite Design (CCD) integrated with Responsive Surface Methodology (RSM) was employed to determine the experimental parameters. Analysis of Variance (ANOVA) and regression models were established to predict kerf width and surface roughness based on primary and interaction effects of process parameters. Kerf width was measured using a Vernier caliper, while surface roughness was assessed using a surf test machine (SV-600). The study reveals that surface roughness is influenced by machining parameters such as stand-off distance, traverse speed, and abrasive flow rate, along with the interaction between stand-off distance and traverse speed. In contrast, kerf width is predominantly influenced by stand-off distance and traverse speed. Additionally, a morphological analysis of the samples was conducted using Optical Microscopy and Scanning Electron Microscopy (SEM) to examine surface microstructures. © (2024), (Penerbit UTHM). All rights reserved.
publisher Penerbit UTHM
issn 2229838X
language English
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